Heavy-Duty U-Shaped Industrial Horizontal Cooking Mixer with Automated Recipe Water Injection & Wall-Scraping Kneading for High-Viscosity Pastes, Fillings & Food Processing Plants.
The Horizontal Cooking Mixer with Automatic Water Dosing System from our manufacturing facility is engineered for commercial bakery ingredient processors, industrial paste manufacturers, and centralized kitchen operations requiring automated recipe execution, massive kneading torque, and precise thermal control. Unlike standard cooking kettles that rely on manual water replenishment and vertical paddles, this industrial horizontal cooking mixer with automatic water dosing integrates an intelligent fluid metering system into a heavy-duty U-shaped vessel, resolving labor-intensive water addition, recipe inconsistency, and boundary scorching across capacities from 300L to 1,000L.
Manual water feeding using hoses or buckets is notoriously inconsistent, wastes labor, and risks thermal burns. This horizontal cooking mixer with automatic water dosing incorporates an automated fluid management system directly connected to the PLC touchscreen. Operators program multi-stage water addition directly into the cooking recipe: adding initial hydration for starch dissolution, timed mid-cook water replenishment to compensate for evaporation, and final moisture adjustments—all metered accurately to ±1.0%.
Where conventional vertical agitators stall or flex under dense pastes, the horizontal shaft configuration delivers direct mechanical advantage. Driven by a heavy-duty helical gear reducer, the horizontal agitator arms generate an intensive folding and shearing action. The blades lift dense, dough-like material from the bottom, fold it over the central axis, and press it back against the jacketed shell, achieving rapid de-aeration, lump elimination, and silky textural uniformity.
High-sugar bakery fillings and bean pastes form an insulating caramelized layer within seconds if product remains stationary against a heated wall. The horizontal cooking mixer with automatic water dosing utilizes spring-loaded virgin PTFE scraper blades along the entire length of the radial paddles. The scrapers continuously clear the internal trough surface, maximizing thermal transfer efficiency and eliminating burnt specks.
Emptying heavy, sticky pastes by hand is slow and hazardous. Our dual heavy-duty hydraulic cylinders smoothly rotate the U-trough past 90 degrees, allowing gravity and slow forward agitation to discharge viscous product cleanly into 200L Euro buggies or hopper pumps. The integrated water supply system also serves as a rapid pre-rinse aid: warm wash water can be dosed into the trough automatically to flush residual starches and sugars before tilting.

| Engineering Parameter | Compact Commercial Lines (300L - 500L) | Heavy-Duty Industrial Plants (600L - 1,000L) |
|---|---|---|
| Gross Vessel Volume | 300L, 500L | 600L, 800L, 1,000L (Customizable on request) |
| High-Viscosity Loading Capacity | 80 kg – 180 kg per batch | 150 kg – 580 kg per batch (depending on recipe viscosity) |
| Automated Water Dosing System | Integrated PLC Solenoid / Flow Meter Dosing | Industrial Electromagnetic Flow Meter + Pneumatic Control |
| Water Dosing Metering Accuracy | ±1.0% per batch recipe cycle | ±0.5% – 1.0% high-precision flow calibration |
| Water Supply Interface | DN25 (1") Tri-Clamp Sanitary Connection | DN32 / DN40 (1.5") High-Flow Sanitary Flange |
| Heating Configuration | Indirect Saturated Steam / Thermal Oil Jacket | High-Efficiency Steam Jacket / Electric Thermal Oil |
| Jacket Operating Pressure | 0.2 MPa – 0.4 MPa (Steam System Configuration) | 0.2 MPa – 0.4 MPa (Factory Hydrostatic Tested to 0.6 MPa) |
| Agitator Kinematics | Horizontal Shaft Radial Kneading & Folding | Heavy-Duty Bi-Directional Horizontal Kneading Arms |
| Scraper Blade Metallurgy | High-Density Virgin PTFE (Heat Proof to 260°C) | Spring-Loaded Self-Compensating Food-Grade PTFE |
| Agitation Rotational Speed | 8 – 25 RPM (Stepless Frequency Inverter Control) | 8 – 25 RPM (High-Torque K-Series Helical Gear Reducer) |
| Agitator Motor Power | 4.0 kW – 5.5 kW (Heavy-Duty Industrial Motor) | 5.5 kW – 7.5 kW (High-Torque Gearmotor Assembly) |
| Hydraulic Lid & Tilt Power | 0.55 kW – 0.75 kW Hydraulic Station | 0.75 kW Heavy-Duty High-Pivot Hydraulic Unit |
| Discharge Mechanism | Automated Hydraulic Vessel Tilting (Up to 90°) | Automated High-Pivot Hydraulic Pouring System |
| Wetted Metal Metallurgy | Certified Food-Grade SUS304 / Optional SUS316L | Certified Food-Grade SUS304 / Optional SUS316L |
| Sanitary Surface Polish | Sanitary Mirror Polish (Ra ≤ 0.6 μm) | Ultra-Smooth Hygienic Mirror Polish (Ra ≤ 0.4 μm) |
| Safety & Electrical Compliance | CE Machinery Directive Certified, IP65 Enclosure | CE Machinery Directive Certified, IP65 Enclosure |




In-house R&D and manufacturing, industrial-grade equipment built for real production challenges.
Genuine Siemens/Schneider parts, full SUS304 stainless steel, ensuring zero compromises.
Tailored to your viscosity requirements, capacity, and production process. No one-size-fits-all.
CE/ISO9001/HACCP certified, backed by 24/7 global technical support and after-sales service.
Phone:0086-15908033216
E-mail: olivia.xinye@gmail.com
Whatsapp/WeChat: +86 15169588915
ADD: No.78, Jianqiao Road, Shunwang Sub-district, Zhucheng City, Weifang City, Shandong Province
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