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Horizontal Cooking Mixer with Automatic Water Dosing System

  • Heavy-Duty U-Shaped Industrial Horizontal Cooking Mixer with Automated Recipe Water Injection & Wall-Scraping Kneading for High-Viscosity Pastes, Fillings & Food Processing Plants.

    The Horizontal Cooking Mixer with Automatic Water Dosing System from our manufacturing facility is engineered for commercial bakery ingredient processors, industrial paste manufacturers, and centralized kitchen operations requiring automated recipe execution, massive kneading torque, and precise thermal control. Unlike standard cooking kettles that rely on manual water replenishment and vertical paddles, this industrial horizontal cooking mixer with automatic water dosing integrates an intelligent fluid metering system into a heavy-duty U-shaped vessel, resolving labor-intensive water addition, recipe inconsistency, and boundary scorching across capacities from 300L to 1,000L.

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  • Technical Features
  • Specifications
  • Applications
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  • Why XINYE
Zero-Blind-Spot Scraping System
Automated Recipe Water Dosing Eliminates Manual Errors

Manual water feeding using hoses or buckets is notoriously inconsistent, wastes labor, and risks thermal burns. This horizontal cooking mixer with automatic water dosing incorporates an automated fluid management system directly connected to the PLC touchscreen. Operators program multi-stage water addition directly into the cooking recipe: adding initial hydration for starch dissolution, timed mid-cook water replenishment to compensate for evaporation, and final moisture adjustments—all metered accurately to ±1.0%.

High-Torque Transmission
Massive Torque Kneading for Ultra-Heavy Pastes

Where conventional vertical agitators stall or flex under dense pastes, the horizontal shaft configuration delivers direct mechanical advantage. Driven by a heavy-duty helical gear reducer, the horizontal agitator arms generate an intensive folding and shearing action. The blades lift dense, dough-like material from the bottom, fold it over the central axis, and press it back against the jacketed shell, achieving rapid de-aeration, lump elimination, and silky textural uniformity.

Automated Discharging
Continuous 360° U-Trough Scraping Prevents Scorching

High-sugar bakery fillings and bean pastes form an insulating caramelized layer within seconds if product remains stationary against a heated wall. The horizontal cooking mixer with automatic water dosing utilizes spring-loaded virgin PTFE scraper blades along the entire length of the radial paddles. The scrapers continuously clear the internal trough surface, maximizing thermal transfer efficiency and eliminating burnt specks.

High-Torque Transmission
Automated Hydraulic Discharge & CIP Washdown Cleanability

Emptying heavy, sticky pastes by hand is slow and hazardous. Our dual heavy-duty hydraulic cylinders smoothly rotate the U-trough past 90 degrees, allowing gravity and slow forward agitation to discharge viscous product cleanly into 200L Euro buggies or hopper pumps. The integrated water supply system also serves as a rapid pre-rinse aid: warm wash water can be dosed into the trough automatically to flush residual starches and sugars before tilting.

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Technical Specifications for Industrial Horizontal Mixers

Engineering ParameterCompact Commercial Lines (300L - 500L)Heavy-Duty Industrial Plants (600L - 1,000L)
Gross Vessel Volume300L, 500L600L, 800L, 1,000L (Customizable on request)
High-Viscosity Loading Capacity80 kg – 180 kg per batch150 kg – 580 kg per batch (depending on recipe viscosity)
Automated Water Dosing SystemIntegrated PLC Solenoid / Flow Meter DosingIndustrial Electromagnetic Flow Meter + Pneumatic Control
Water Dosing Metering Accuracy±1.0% per batch recipe cycle±0.5% – 1.0% high-precision flow calibration
Water Supply InterfaceDN25 (1") Tri-Clamp Sanitary ConnectionDN32 / DN40 (1.5") High-Flow Sanitary Flange
Heating ConfigurationIndirect Saturated Steam / Thermal Oil JacketHigh-Efficiency Steam Jacket / Electric Thermal Oil
Jacket Operating Pressure0.2 MPa – 0.4 MPa (Steam System Configuration)0.2 MPa – 0.4 MPa (Factory Hydrostatic Tested to 0.6 MPa)
Agitator KinematicsHorizontal Shaft Radial Kneading & FoldingHeavy-Duty Bi-Directional Horizontal Kneading Arms
Scraper Blade MetallurgyHigh-Density Virgin PTFE (Heat Proof to 260°C)Spring-Loaded Self-Compensating Food-Grade PTFE
Agitation Rotational Speed8 – 25 RPM (Stepless Frequency Inverter Control)8 – 25 RPM (High-Torque K-Series Helical Gear Reducer)
Agitator Motor Power4.0 kW – 5.5 kW (Heavy-Duty Industrial Motor)5.5 kW – 7.5 kW (High-Torque Gearmotor Assembly)
Hydraulic Lid & Tilt Power0.55 kW – 0.75 kW Hydraulic Station0.75 kW Heavy-Duty High-Pivot Hydraulic Unit
Discharge MechanismAutomated Hydraulic Vessel Tilting (Up to 90°)Automated High-Pivot Hydraulic Pouring System
Wetted Metal MetallurgyCertified Food-Grade SUS304 / Optional SUS316LCertified Food-Grade SUS304 / Optional SUS316L
Sanitary Surface PolishSanitary Mirror Polish (Ra ≤ 0.6 μm)Ultra-Smooth Hygienic Mirror Polish (Ra ≤ 0.4 μm)
Safety & Electrical ComplianceCE Machinery Directive Certified, IP65 EnclosureCE Machinery Directive Certified, IP65 Enclosure

What Can Our High Viscosity Mixers Produce?

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Traditional Sweet Bean Pastes (Anko), Lotus Seed Paste & Taro Puree
Our Engineering Solution: The horizontal cooking mixer with automatic water dosing enables multi-stage recipe programming. The system precisely doses hot water during the starch swelling phase, while the massive horizontal kneading action breaks down bean skins and fibers into an ultra-silky, uniform paste. Spring-loaded scrapers prevent caramelization, maintaining a glossy sheen and rich natural flavor.
Savory Sauces Processing
Chunky Meat Fillings, Savory Stews & Prepared Dumpling Fillings
Our Engineering Solution: The slow-speed horizontal arms (8–18 RPM) gently tumble meat chunks and vegetable particulates throughout the batch without macerating or shredding delicate fibers. The automatic liquid dosing system introduces measured quantities of broth or savory stock directly into the center of the mix, ensuring homogeneous absorption and consistent mouthfeel across every batch.
Sweet Pastes Processing
High-Pectin Jams, Marmalades & Confectionery Fruit Fillings
Our Engineering Solution: The horizontal cooking mixer with automatic water dosing automates pectin pre-hydration and sugar syrup incorporation. The U-shaped heating jacket provides broad surface heat transfer, while the continuous horizontal scraping promotes rapid, gentle moisture evaporation without scorching fruit pieces or dulling natural colors.
Specialty Dishes Processing
Central Kitchen Ready-Meal Bases, Curry Roux & Thick Gravies
Our Engineering Solution: The automated dosing manifold connects directly to factory hot/cold water headers, eliminating manual hose handling. Standardized PLC recipes ensure that every batch of sauce base receives exact water ratios and identical thermal cycles regardless of operator skill, while the hydraulic tilt pours finished batches directly into transfer buggies.

Frequently Asked Questions

1. How does the automatic water dosing system operate during a live cooking cycle?
A: The machine is equipped with an industrial electromagnetic flow meter and sanitary pneumatic valves connected to your plant's pressurized water supply. Through the PLC touchscreen, operators program exact water volumes for distinct recipe phases (e.g., initial 50L for bean hydration, followed by timed 10L additions during paste concentration). The system opens the valve, measures the liquid flow, and shuts off precisely when the target volume is reached, logging the dosing data for quality records.
2. What makes a horizontal cooking mixer superior to a vertical planetary mixer for thick pastes?
A: Vertical planetary mixers have agitator arms suspended from above, which experience severe bending stress when cutting through dense, stiff pastes like bean paste or cold dough, often causing motor tripping or scraper deflection. The horizontal cooking mixer features a horizontal shaft supported by heavy-duty bearings at both ends inside a rigid U-shaped trough. This delivers far higher kneading torque, eliminates mixing dead zones, and folds heavy masses evenly without mechanical strain.
3. Can the automatic water dosing system be used for clean-in-place (CIP) pre-rinsing?
A: Yes. At the conclusion of a production run, operators can select a pre-programmed CIP wash cycle. The system doses a designated volume of hot water into the U-trough while the horizontal agitator rotates at low speed, dissolving and dislodging residual starches and sugars from the scrapers and vessel walls. The wash water is then discharged via hydraulic vessel tilting, cutting manual washdown time by up to 50%.
4. How does the machine prevent scorching on high-sugar, starch-heavy pastes?
A: Scorching is prevented through the combination of indirect jacketed heating and continuous mechanical surface scraping. The dual-wall steam or thermal oil jacket applies gentle, distributed heat across the entire cylindrical trough. Meanwhile, spring-loaded virgin PTFE scraper blades maintain continuous tension against the stainless wall, constantly peeling product away from the heat boundary and folding cooler product into the core.
5. Can this horizontal cooking mixer handle meat and vegetable chunks without tearing them into paste?
A: Yes. By adjusting the inverter drive to low forward rotational speeds (8–15 RPM), the broad radial kneading arms gently roll and fold meat cubes (5mm–15mm), diced mushrooms, or vegetable pieces through the sauce base. The smooth, rounded geometry of the arms prevents shearing or pureeing, preserving visible particulate morphology and authentic bite texture.
6. What authentic technical documentation and test certificates are supplied upon delivery?
A: Each machine ships with an official CE Declaration of Conformity, an authentic Mill Test Certificate (EN 10204 Type 3.1) verifying stainless steel metallurgy, a factory hydrostatic pressure test log for the steam jacket (tested at 1.5x design pressure), an electrical schematic diagram, and factory acceptance test (FAT) video documentation.
Why Choose XINYE as Your Food Machinery Partner
XINYE Manufacturing Workshop
Engineer-Led Factory

In-house R&D and manufacturing, industrial-grade equipment built for real production challenges.

Premium Components

Genuine Siemens/Schneider parts, full SUS304 stainless steel, ensuring zero compromises.

Customized Solutions

Tailored to your viscosity requirements, capacity, and production process. No one-size-fits-all.

Global Certification

CE/ISO9001/HACCP certified, backed by 24/7 global technical support and after-sales service.

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